Q&A eBook with Bossard: How Will Industry 4.0 Impact Your Supply Chain?

Previously many of these technologies were emerging on their own, but not considered collectively. With a recent push toward an integrated approach, the Internet of Things, the focused effort is much more clear. While efforts are being made to allow technologies to be more interchangeable and data non-exclusive, much of the progress thus far has been disjointed….

This Q&A eBook with Bossard, published by the Generis Group, highlights Industry 4.0, the Internet of Things, full inventory transparency, and more!

Bossard creates solutions that enable you to achieve higher productivity while helping you to surface your potential. Connect with Bossard at our American Supply Chain Summit taking place April 24-25th in Orlando, FL.

Read the full eBook below:

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QReview: Supply Chain News You Can Use

Transportation Impact, a 4-time Inc. 5000 company, comes from humble beginnings. In 2008, Keith Byrd and Travis Burt, both then senior-level managers at UPS, left the world’s largest shipping company after nearly two decades, respectively, to launch their own start-up with the mission of providing clients with the most competitive small package contracts in the country.

The QReview is a magazine that highlights Transportation Impact’s Quarterly Review learnings and is filled with supply chain news that delves into specific strategies, statistics, and stories relevant to the supply chain industry.

Take a look inside and find out how to overcome market challenges, look for optimization opportunities, and more below!

Subscribe to QReview here. 

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Nine Ways Manufacturing Analytics Can Improve Your Profitability

If you’re looking for new ways to improve the profitability of your manufacturing business, there might be a resource that you’re not tapping into–data. Many organizations already have data and analytics about equipment, parts, and processes that are not being used to improve the organization.

Download the tip sheet by Sight Machine below to find out how to use your manufacturing analytics to improve profitability. Within the sheet below, you’ll learn how to:

  • Reduce unplanned downtime;
  • Diagnose quality problems faster;
  • Reduce the cost of compliance;
  • And more.

Find out more below!

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Automation Today

As manufacturers struggle to fill highly skilled production positions—according to NAM (National Association of Manufacturers), “80 percent of manufacturers report a moderate or serious shortage of qualified applicants for skilled and highly skilled production positions”—technology may need to step in to fill the gap.

As the article “Automation Today” by FARO Technologies states: “It’s no secret that manufacturing continues to become more automated, and manufacturing output per worker is on the rise.” Smart factories are sought after because they are quickly becoming the “factories of the future,” while growing changes in automation become difficult to ignore.

Find out more about the latest advancements in optical 3D measurement and automation technology in the article below including:

  • Advanced Manufacturing;
  • Automated Metrology; and
  • Cobalt.

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A new, uniform packaging design boosts sales and cuts emissions

A new packaging design can make a huge difference for brand awareness, sales, and the environment. BillerudKorsnäs collaborated with a manufacturer of outdoor grilling products to develop and implement a new packaging solution from renewable, fiber based material.

BillerudKorsnäs worked with a company who was struggling with inconsistent packaging and high carbon emissions. By replacing the PET and PE plastics, BillerudKorsnäs was able to produce packaging that delivered uniform results to multiple OEM locations. The company was able to increase its market share and customer base while making a sustainable contribution to the environment with more than 47, 000 kg of PET plastics removed from the packaging’s lifecycle.

Read the full case study below!

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API Install Galaxy Horizontal Arm CMMs At Nissan Mexico Plant

When Nissan Motor Company built their new production facility in Aguascalientes, Mexico they looked to Automated Precision, Inc. (API) to assist them in providing CMM inspection for the stamping shop, body shop and tooling departments.

Initially, Nissan purchased nine dual horizontal arm API Galaxy-H multifunctional CMMs. These coordinate measuring machines are manual-controlled horizontal arm layout and measuring CMMs that are designed specifically for measuring thin-walled components such as automotive car bodies and sheet-metal panels. The Galaxy-H CMM is a double-arm design that features the table installed in a foundation at floor level so components and fixturing can be easily moved on and off the table for fast inspection.

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In the article below, find out more about the dual horizontal arm API Galaxy-H multifunctional CMMs and how the arms are being used in the Nissan Mexico Plant today. Nissan engineers even said that API was able to meet the schedule for production in a small window of time, despite the demanding requirements of the task.

Check out the full article below! 

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Infographic: A Strong S&OP / IBP Process is Designed to Reduce Costs While Growing the Top Line

This infographic by the Aberdeen Group and the TBM Consulting Group outlines the top business pressures facing sales and operations planning and integrated business planning (S&OP/INP) process.

S&OP/IBP Users have superior customer service, cash-to-cash cycle, and forecast accuracy, driven by the effective measurement of their process and strategic actions. These improvements move them from predicting results toward a prescriptive approach, allowing them to manage their costs while growing their top line.

View the full infographic and read the report on this topic below!

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Q&A with Intel: Looking at the Factory of the Future

When looking at the future of manufacturing, we wanted to gather thoughts and insights from our American Manufacturing Summit elite speaker Dr. Irene J. Petrick of Intel, an internationally recognized expert in strategic road mapping and innovation, and the Director of Business Strategy for the Industrial and Energy Solutions Division in Intel’s Internet of Things Group. At Intel, it is Dr.Petrick’s job to provide leadership in the integration of business and technology strategy and to develop solutions that will drive exciting technology to create smart edge devices and end-to-end solutions.

In the manufacturing space, there have been major shifts towards smart manufacturing, with a goal to optimize the manufacturing process entirely. Dr. Irene Petrick believes that smart manufacturing triggers are likely to emerge from needs-based business drivers such as operational efficiency and flexibility, ROI, and enhanced customer relationships, and social accelerators such as a growing middle class with an appetite for customized products and a declining manufacturing workforce. Solutions that support the convergence of operating technologies and information technologies will accelerate this manufacturing transformation. It is important to note that there are four shifts that drive smart manufacturing adoption:

  • Modular Manufacturing
  • Digital Threads
  • Networked Ecosystems
  • Human and A.I. Choreography

Today’s manufacturers have the opportunity to increase the transparency in their operations using IoT technologies that will acquire and transfer data from the asset through the fog to the cloud, resulting in efficiency ROI, and closer customer relationships, Dr. Petrick notes.

Fixed mass production systems of today must migrate to more flexible, software defined operations.  Automation and control, material handling, inventory management and enterprise-wide systems will need to be integrated to enable real-time operations and decision-making.

How has technology changed the manufacturing industry, and how can manufacturers use technology to improve their operations and culture of the business?

Globalization begets competition from every direction, making it necessary for industrial companies to continually innovate, increase product quality, and optimize their operations, assets, processes, facilities, and workforce with the goal of lowering operating expenditures (OpEx). Achieving these business goals necessitates a higher level of flexibility and agility, which may require a move away from OEM proprietary control systems that lock manufacturers into a single vendor’s solutions. It is also important to implement robust data and network security technology to protect intellectual property (IP) and personal information from cyber attack, keeping trade secrets out of the hands of competitors and criminals. Technology can also be used to maintain a safe, healthy, and collaborative work environment that fosters a high level of productivity. The factory of the future will be smarter and more agile. Specifically, among the key trends and developments that we anticipate driving operations in this digital industrial age:

  • Digitization is transforming how manufacturers need to think about human capital management. The workforce will need greater digital literacy to have high tech and collaboration skills and will need to be able to work cross-functionally as well as with increasingly intelligent machines.
  • Future factory designs and footprints will likely favor modularization, with micro-factories capable of mass customization using such technologies as 3D printing as well as digital manufacturing technologies.
  • The manufacturing innovation process will likely evolve to be more open and extended, with collaborative models that span internal as well as external constituencies.
  • Supply chains will become highly integrated, increasingly intelligent, and even self-managing.
  • New business models based around outcome-based services will emerge, enabling manufacturers to diversify their revenue streams and provide greater value to customers.
  • Factory floor machines will become increasingly intelligent and able to work side by side with people, offering manufacturers higher levels of efficiency and productivity.
  • Cognitive computing and analytic techniques will enable production environments to self-configure, self-adjust, and self-optimize, leading to greater agility, flexibility, and cost-effectiveness.
How can manufacturers better implement and sustain a successful factory of the future?

Industrial processes in the age of big data, security breaches, and information and operations technology (IT/OT) convergence require edge-to-cloud solutions that Intel is uniquely well-positioned to deliver. Our collaboration with a diverse ecosystem of leading providers – from device to edge computing, to data center and cloud, and across the solutions spectrum from analytics to IoT technologies – enables a broad range of secure, interoperable, multi vendor solutions that translate into real business value.To help industrial companies achieve their business goals they need to connect the unconnected, deploy smart, connected things, and move to a software-defined autonomous world. Intel® architecture, reference designs, and ecosystem components are optimizing manufacturing processes and operations, increasing worker safety and productivity, and providing the analytics-based insights needed to compete.

Intel is actively participating in standards development, helping to create interoperable and scalable architectures that will accelerate digital manufacturing adoption.  As a technology company, Intel is positioning itself to be a trusted advisor for companies seeking to migrate their production operations.

In your experience, what has the outcome been like when a manufacturer is able to implement a successful, smart manufacturing initiative?

Smart manufacturing initiatives are often undertaken to reduce operating costs and increase throughput. But what starts out as a cost-based motivation is often overshadowed by the power that unleashing data at the machine operating level provides. Those companies that successfully transition to a more digitally intensive manufacturing environment often find that building trust with their workforce is a critical factor toward successful implementation.

Q&A eBook with Advanced Material Solutions: The Importance of Non-destructive Testing in Manufacturing

Competitive forces are driving unheard-of levels of innovation in product design, materials and lean manufacturing processes. A rigorous and proactive approach to risk containment is essential to protect your brand and bottom line.

Today’s non-destructive testing field is comprised of several commonly utilized techniques and several others that aren’t as commonly employed. Each technique has its advantages and limitations. No single method is superior, however, AMS’ expertise lies in the team’s ability to identify and deploy the ideal inspection method for each project at the best overall value.

Find out more about non-destructive testing, future-proofing best practices, and financial justification in the Q&A eBook with Advanced Material Solutions below!

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Join us at the American Manufacturing Summit March 28-29, 2017 in Chicago, IL to hear the President of Advanced Material Solutions, Peter Miller, speak on “Future-Proofing Manufacturing Through Non-destructive Testing.”

Get in Position to Make the Right Calls in 2017

One of the responsibilities of operational leaders is to select and reinforce the company’s key performance measures. Establishing and tracking these KPIs is akin to being in the right position. These measures must mirror leadership’s view of what success looks like.

This article by TBM explains how to set your KPIs while ensuring that your metrics provide a clear understanding of the current health for your business, are aligned with both past and emerging customer expectations, and reflect the mantra “good is never good enough.”

According to TBM, unless you establish the right KPIs, you are unable to make the best calls for your business in 2017.

Read the full article below:

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